Sling Tension Calculator

The load does not change as the slings flatten — the tension does, brutally. Compute the tension in each leg before the lift, and see why riggers fear shallow angles.

The Calculation, Explained

Resolving the forces

Each leg of a symmetrical bridle carries a tension T at angle θ to the horizontal. Only the vertical components lift; they must sum to the weight:

n × T × sin θ = W   |   T = W / ( n × sin θ )

The horizontal components cancel between legs — but they squeeze the load and pull the hooks inward, which is why shallow angles also crush and slip loads. Watch the angle factor 1/sinθ: at 90° it is 1.00, at 60° it is 1.15, at 45° 1.41, at 30° a full 2.00 — and it runs away entirely below that. Nothing about the load changed; the geometry taxed it.

Assumptions and applicability

Worked example (the defaults above)

An 8-tonne machine on a four-leg bridle, legs at 60° to horizontal, two legs assumed carrying: T = 8 / (2 × 0.866) = 4.62 tonnes per leg (45.3 kN). Re-rig the same lift flatter, at 30°, and each leg sees 8.00 tonnes — the leg tension doubled while the load did nothing at all. That single comparison has prevented more rigging failures than any poster on the workshop wall.

Practitioner's note. During overhauls, sketch the lift — weight, CG, angle, leg tensions, gear WLLs — on the permit before the crane is booked. If the angle on the day cannot match the sketch, the lift stops and is re-planned; it does not get "managed" by the signalman.

References

ASME B30.9 — Slings; LOLER 1998 and LEEA guidance on bridle load-sharing and angle factors.

Related reading: Inside a 60,000-Hour Overhaul.

Frequently Asked Questions

How is sling tension calculated?

For a symmetrical bridle, tension per leg T = W divided by (n times sin of the sling angle to horizontal), where W is the load weight and n is the number of legs assumed to be carrying. Only the vertical components of the leg tensions lift the load.

Why are only two legs assumed to carry a four-leg bridle?

Because four legs are never exactly equal in length and the load is never perfectly rigid, two legs typically end up carrying most of the weight while the others steady it. LOLER and ASME practice therefore rates four-leg bridles on two effective legs unless equalising gear guarantees sharing.

What is the minimum recommended sling angle?

45 degrees to the horizontal is the preferred minimum and 30 degrees is the absolute floor. At 30 degrees the tension in each leg has already doubled compared with a vertical lift, and below it tension climbs uncontrollably and the load can slip.